How to simply cut acrylic solid surface stone at home:
How to cut for corian solid surface countertops.As acrylic artificial stone custom furniture is increasingly used in kitchens and office furniture, many friends are interested in making their own acrylic artificial stone furniture. This article will introduce how to cut acrylic artificial stone countertops.
Tools：
Circular Saw or Table Saw: General
Diamond Blade: A specific diamond blade designed for cutting artificial stone to ensure smooth and accurate cuts.
Angle Grinder:
Diamond Grinding Disc: For grinding and smoothing edges after cutting.
Drill and Drill Bits:
Specialized Drill Bits: Specific for drilling holes in acrylic artificial stone, usually carbide or diamond coated drill bits are used.
Stencil Guide and Router Bits: For creating intricate edges and details.
Clamps and Work Bench:
Sturdy work bench: Provides a stable work surface.
Clamps: Secures the material to prevent movement.
Safety Gear:
Goggles: Prevents flying debris from injuring the eyes.
Before you begin:
A lot of dust will be generated during the cutting process. If conditions permit, wet cutting can be performed, which will greatly reduce the generation of dust. Wearing masks and goggles can better protect us.
Dust Mask: Avoids inhaling fine dust.
Ear Plugs: Protects the ears from noise damage.
Gloves: Protects the hands from sharp edges and tools.
Marking the Cut Line:
Use a pencil and ruler to mark the line on the countertop where you will cut.
Prepare the benchtop and clamps:
Secure the countertop to the benchtop and make sure it is stable and immovable.
Mounting the Diamond Blade:
Mount the appropriate diamond blade on the circular saw or table saw.
Cutting Process:
Cut along the marked line slowly, keeping a steady and even speed to avoid breaking the material.
Smoothing the edges:
Use an angle grinder and diamond grinding disc to smooth the cut edges.
Detailing:
Use a router and template guide to handle intricate edges and details.
YOUTUBE: https://youtu.be/4sB_R5fGCFw?si=hK_LDP2Wtyp4xxIZ
The advantage of this method is that it is simple and easy to implement and does not require special equipment or machines. However, the disadvantage is that it requires certain manual skills, the operation process is very time-consuming and labor-intensive, the effect is not very stable, and it is difficult to ensure the accuracy and beauty of the cut.
Cut with a circular saw (specialty saw), cut with a Dremel Saw Max. Use a fine cut Saw Max to reduce dust and particles by 60%。
